Organic fertilizer pellet equipment and auxiliary tools
Organic fertilizer pellet machine is a kind of devices that utilizes hen as well as pig manure as the major basic materials, adds a specific amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other substances, as well as uses rice bran, yeast, soybean meal and sugar to ferment for a particular period of time as organic microorganisms.
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Under the activity of sulfuric acid, the equipment is blended and also fermented to create biochemical fertilizer.
1. Introduction of organic fertilizer pellet equipment
The items generated by the organic fertilizer equipment are made from fresh poultry as well as pig manure, without any chemical ingredients. Nonetheless, poultries and pigs have bad food digestion capacity, and also can only eat 25% of the nutrients, while the other 75% of the nutrients in the feed are combined with the manure. Discharge, to ensure that the dry item has nitrogen, phosphorus, potassium, organic matter, amino acid, protein and various other active ingredients.
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( 1) Classification of fertilizer pellet making equipment
Pre-fermentation component: organic fertilizer fermentation devices, high-humidity product pulverizer, trommel testing equipment.
Post-granulation component: mixing mixer, organic fertilizer granulator, disc granulator, damp tooth stirring organic fertilizer pellet machine, organic fertilizer clothes dryer, rotary cooler, drum testing equipment, rotating finish maker, Automatic weighing product packaging equipment, intermediate belt conveyor link.
( 2) Configuration of natural fertilizer equipment:
High arrangement: natural fertilizer dehydrator, fermentation turner, semi-wet product pulverizer, straight mixer, organic fertilizer pellet equipment, clothes dryer, cooler, drum testing equipment, layer maker, product packaging equipment, belt conveyor, etc. Tool configuration: semi-wet product pulverizer, horizontal mixer, natural fertilizer pellet equipment, dryer, cooler, trommel testing maker, packaging tools, belt conveyor, and so on Low arrangement: semi-wet material pulverizer, horizontal mixer, fertilizer pellet mill/trommel testing machine, packaging equipment.
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2. Process flow of the natural fertilizer pellet maker plant
Basic material choice (animal manure, and so on)-- > drying as well as sanitation-- > active ingredients blending-- > granulation-- > air conditioning and also screening-- > metering and also securing-- > finished item storage space.
The complete set of organic fertilizer pellet maker is mainly composed of fermentation system, drying system, deodorization and also dirt elimination system, squashing system, batching system, blending system, granulation system and ended up item packaging system.
( safe treatment of animals and also fowl manure) The fermentation system includes: feeding as well as sharing It is composed of device, biological deodorizer, mixer, exclusive turning as well as polishing device, oxygen supply system and automatic control system.
The building scale of fertilizer manufacturing plant is usually 30,000 to 250,000 tons annually. It is essential to thoroughly take into consideration regional sources, market capability, and also market protection distance.
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Typically, small new fertilizer factory ought to have an yearly output of 10,000 lots (1.5 tons/hour), 20,000 loads (3 tons/hour), and also 30,000 loads (4.5 tons/hour); big factories with an yearly outcome of 10-30 million heaps.
The investment scale as well as product layout require to be created according to the following conditions: qualities of raw material resources, neighborhood dirt conditions, regional planting structure as well as primary crop ranges, factory website conditions, level of automation of manufacturing, and so on 3. Manufacturing process of organic fertilizer machine line
Rotating drum natural fertilizer pellet device, in which vapor, gaseous ammonia or phosphoric acid or nitrogen solution, phosphorus ammonia slurry, heavy calcium slurry are presented into the device to finish the chain reaction as well as home heating compound fertilizer granulation procedure in the barrel, or the cold granulation process of compound fertilizer supplemented with a percentage of water.
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The material to be granulated is gone through the rotating motion of the cylinder, and also the rolling turning happens when the cyndrical tube is vacant, and also it is aggregated right into balls under a particular moisture as well as temperature to finish the sphere making procedure.
The manufacture and manufacturing of natural fertilizers are better for natural fertilizer pellet devices. Since most of the raw materials are composed of fermented raw material. Consequently, no chain reaction is needed in the production and granulation procedure. There is no need for vapor to step in. It is only necessary to atomize water.
The concept is through the rotation of the disc. The product slides down normally in the disc to form particles. It is like a snowball. It slowly forms particles. The raw materials of natural fertilizer are branched out. The city sludge. And also residential waste. Cooking area waste. All are great basic materials for the manufacturing of organic plant foods.
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The new standard for natural fertilizers:
Raw material (dry basis), % ≥ 25.0 25.0
Wetness, % ≤ 30.0 15.0
pH value 5.5 ~ 8.5 5.5 ~ 8.5.
The number of fecal coliforms, number/g( mL) ≤ 100 100.
Ascaris egg death, % ≥ 95 95 4.4.
As, Cd, Pb, Cr, Hg material indexes in bio-organic fertilizer products need to follow the stipulations of NY/T 798.
If inorganic nutrients are added to the item, the overall nutrition content in the product need to be plainly shown, shared as the overall amount of (N P2O5 K2O).
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4. Detail procedure of organic fertilizer palnt.
The manufacturing of organic fertilizer need to go through the process of fermentation, crushing, mixing, granulation by natural fertilizer pellet machine, drying out, cooling, screening. Amongst them, the fermentation process and also the squashing procedure are particularly crucial. It supplies raw materials for premium natural fertilizer.
Just the raw products are good. The organic fertilizer created with premium quality organic fertilizer pellet machine can pass the examination. It can withstand the test of customers. The bio-organic fertilizer job has a short construction duration, high financial investment return, low threat and also short payback period.
Normally, the investment of the natural fertilizer pellet device plant is recovered in one year and also the revenue is produced in that year. Typically, the organic fertilizer pellet manufacturing procedure style includes:.
Efficient compound pressure and also its propagation technology;.
Advanced raw material prep work modern technology and biological fermentation system;.
The very best special fertilizer formula innovation (flexibly design the very best combination of item formulas according to regional dirt and also crop qualities);.
Affordable secondary pollution (exhaust gas as well as dissatisfied gas) control modern technology;.
Design as well as manufacture modern technology of complete sets of organic fertilizer pellet device for fertilizer production.
For details please contact: Richi Machinery
WhatsApp:86 138 3838 9622
Email:enquiry@pellet-richi.com
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